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Discrete & process manufacturing

Manufacturing Instrument Calibration

Manufacturing plants rarely have a single dominant measurement; they have dozens of moderately important ones. Compressed air and utility consumption drive cost, process cooling and heating drive quality, and the quality system requires that anything used to accept or reject product is calibrated. The challenge is coverage and record-keeping across a mixed instrument population rather than any single hard measurement.

Typical measurement points

Compressed air and utility consumption

Usually the largest controllable utility cost in the plant, and usually measured by instruments nobody has checked.

Process heating and cooling

Where temperature affects dimensions, cure, finish or set, the sensor is a quality instrument whether it is labelled as one or not.

Hydraulic and pneumatic pressure

Clamping, forming and actuation forces derived from pressure, feeding both product consistency and machine protection.

Cooling circuits and chillers

Flow and temperature across the circuit, where a fouled exchanger and a drifting sensor look identical from the control room.

Quality-system measuring equipment

Anything used to accept or reject product needs a calibration record, and an auditor will pick the one instrument that lacks it.

Is your instrumentation performing as it should?

  • Compressed air leaks and waste hidden by unverified consumption metering
  • Quality rejects traced to a process temperature that was never verified
  • A quality-system audit finding on instruments with no calibration record
  • Sub-metering used for cost allocation between lines with no traceability
  • Instruments recalibrated to schedule with no as-found history, so drift is invisible

What you receive

  • ISO 9001 control of monitoring and measuring equipment
  • ISO 14001 and ISO 50001 reporting based on measured consumption
  • Customer audits of process control and measurement
  • Internal cost allocation requiring defensible sub-metering

Calibration procedures follow ISO/IEC 17025 methodology; ESYD accreditation is in progress.

Common questions

Tell us about the measurement point you need checked

Describe the instrument and your plant, and we will tell you what can be verified in-situ, what needs a workshop calibration, and what it will take.

Keep your instrumentation performing at its best

Speak with SEMAC's service team to discuss your maintenance needs and plan your verification & calibration service.